Bobcat completes $9.3 million investment in automated press system at N. Dakota facility

Shown from the unload side, the 2000 Ton AP&T valveless servo press towers above the floor. This new technology provides significantly faster processing speeds, the greatest accuracy of any hydraulic press and unprecedented capacity to handle off-center loads. The AP&T servo transfer arm shown here lifts parts in excess of 200 lbs. and transfers them at remarkable speeds to the next press in the tandem line.

Bobcat Company has completed a $9.3 million investment in punch press automation and press technology at its manufacturing facility in Gwinner, North Dakota.

The new press line, which recently began production, is expected to more than double press production capabilities, reduce energy consumption, lower noise levels and improve complex forming for sheet metal parts, all of which will help meet the increasing demand for Bobcat equipment, Bobcat reports. The company notes that it also has invested an additional $1.2 million for entrance and building upgrades at the Gwinner location.

“As the home of our original manufacturing facility in North America, we are excited to invest in the facility and add this new automation technology to the Gwinner plant,” says Mike Ballweber, president of Bobcat Company North America. “This investment will provide us with new capabilities and efficiencies in our metal-stamping operations, and it also aligns with our commitment to innovation, sustainability and continued investments in our manufacturing footprint.”

Bobcat partnered with AP&T North America, a leading provider of advanced production solutions, for the fully automated tandem line, which includes design and build of the new 2,000-ton Valveless Servo Hydraulic Lead Press at the Gwinner facility.

The highly automated, closed-looped, valveless servo-hydraulic press is 70 percent more energy efficient than a conventional hydraulic press, according to Bobcat: “The press also provides increased productivity and superior forming capabilities, which enables the pressing of more intricate and complex designed parts, along with shorter cycle times. The press line and automation are smart controlled via internet-based solutions.”

Bobcat first became aware of the new press technology through a relationship with Wisconsin-based TCR Integrated Stamping Systems, an equipment manufacturer consultant and system provider for the metal forming industry. Bobcat partnered with TCR Integrated Stamping Systems to provide the new press control systems and magnetic quick die changes for all other presses in the tandem line. 

“Bobcat is one of the first companies in North America to invest in the future by implementing this automated solution using our new press technology,” says Dr. Christian Koroschetz, chief sales officer of AP&T Group. “This investment also supports Bobcat’s interest in pursuing sustainable, energy-efficient manufacturing solutions.”

The AP&T servo transfer automation lifts parts more than 200 lbs. and transfers them at high speed to the next press in the tandem line.

The Gwinner manufacturing complex serves as the very first Bobcat production facility, which was established in 1947. Today, the facility covers 780,000 square feet, employs approximately 1,500 employees, and produces Bobcat loaders and utility work machines. The operation continues to grow with about 60 open positions in general production, including assembly, welding, material handling, fabrication, paint, maintenance and machining.

“This investment demonstrates Bobcat’s commitment to our manufacturing footprint in Gwinner and supports our next generation manufacturing capabilities for North America,” says Jim Flynn, vice president of operations at Bobcat Company. “It is another step for us when it comes to automation, robotics, new technologies and advanced data analytics.”

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